When manufacturing electrodes, it is essential to check for sagging, monitor the web edge, inspect the coating and read the code.

Sensors from di-soric are excellent for analog position detection to determine the web edges of highly reflective foils. Precise web edge control enables the reliable processing of materials.

Our solutions ensure maximum precision and quality, optimize part feeding and improve the quality of the coatings. The continuous identification of the electrode foils provides traceability.

When manufacturing battery cells, it is crucial to check the diameter of the rollers, monitor for tears, guide the tape and be able to see the machine status.

Our solutions help to optimize important processes and improve the supply of parts. For example, we can optimize sag control by using measuring sensors to ensure that battery cells are produced evenly and without deviations.

This enables precise material processing, early detection of defects and a smooth production process.

Continuous monitoring of the machine parameters ensures the quality of the battery cells and maximizes production efficiency.

In module manufacturing, the incoming cells must be positioned and monitored so that they can be assembled into modules correctly.

Before the end plate is installed, precisely dosed beads of adhesive or sealant are applied to the housing. The end plate is then screwed in place.

With our products, you can be sure that cells are placed precisely, adhesive beading is in the correct position, and screws are fed reliably and continuously.

Precise positioning of the assemblies is crucial when modules are being manufactured. Our sensors and vision sensors ensure high performance and quality for your processes.

Pack manufacturing involves joining several battery modules together to form a ready-to-install battery pack. Final assembly requires the identification, placement and fastening of electrical and mechanical components.

In pack manufacturing, it is crucial to feed in the fastening screws correctly and to detect whether the pack is complete and in the right position. Products from di-soric ensure that components are assembled correctly and that the vehicle battery will operate safely and for a long time.

Vision and ID solutions reliably read codes and plain text on incoming battery modules and the ready-to-install battery packs. Reliable code recognition improves traceability and supports quality assurance.

The heavy battery packs are often transported by automated guided vehicles. Compact signal lights show workers the status of the mobile manufacturing systems.

In a testing machine, the pouch battery cells are fed by a conveyor line. These cells must be positioned in the test station with absolute precision. To check the position, a laser fork light barrier from the OGUL series comes into play. The small laser light spot of the sensors makes it possible to monitor the position of the modules precisely.

Fork light barriers are ready to install and immediately ready for operation; no complex mechanical adjustment is required.

When several circular feeders are used, it is important to monitor the fill level of the screws. Easily visible SB-RGB signal lighting that operates in level mode allows operating personnel to see the fill level of the screws from a distance. This enables the workers to detect low fill levels early enough and refill the feeders. The continuous availability of material ensures efficiency in production and guarantees maximum output.